Bucket Hat Manufacturer

Hongyu is a Chinese hat manufacturer specializing in high-quality custom baseball caps, golf caps, beanies, and bucket hats. We provide excellent quality at competitive prices, starting from only 50 pieces per style per color. At Hongyu Hat Co., we strive to be the best custom bucket hat manufacturer to customize your own hats according to your specific needs with the hat style, color, and material of your choice, we ensure that each private label design is delivered to specification, customer satisfaction is important to us.

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Custom Product Series

Custom Bucket Hat Manufacturer Make Your Brand Stand Out

  • We Are a ONE-STOP Shop: This means that all processes are finished under one roof. You only have to concentrate on design and marketing, while we take care of the rest.
  • Wide variety of styles available: We have hundreds of fabrics and patterns to choose from, ranging from both classic and modern styles.
  • Customize your size: Choose the size specifically for each body type instead of a usual sizes offered by retailers.
  • Low MOQ: Receive your custom hat and communicate the next order plan, production lead time 1-2 weeks, low MOQ of 50 pieces per item to help you quickly build your brand business.

How We Make It


Project Planning

Send your tech pack or pic of the design you want. We will assist you in verifying your materials and fitting details. The advice about sample fee, MOQ and estimate bulk price.

Sourcing Materials

We work with local suppliers to acquire high-quality materials and assure that we stay below your specified price points. Lead times may be significantly shortened by choosing in-stock products.

Pattern Making

Work with our expert pattern makers to achieve the features and fit of each style. Patterns are essentially the blueprint for all clothing items.

Sample Making

Our skilled sample makers hand cut and sew your garments with detail and precision. By creating samples of your clothing, we're able to test the fit and functionality before mass production.


You'll have a fitting on the samples so we can know what alterations are needed for your next batch of samples. Thanks to the rich industry experience of our service team, we are confident to finish all revisions within only 1-2 rounds, while other traditional manufacturers may need 5+ rounds to achieve that.


With your sample approved, we can begin pre-production. Placing your purchase order will initiate your first production run.

Fabric Option

Didn't find the fabric options you want? Dont hesitate to contact us.


Would like to know all techniques we are capable of? Contact us for more details.

Only True Feedback Counts

Pedro Spain

hello everyone, I’m Pedro from Spain, I’ve been working with Hongyu just for a couple of months, and I’ve bought all of the tees and hoodies, I must say they are amazing, I love them their client treatment is amazing, and kiki is so nice, they treat u very well, and the quality of the product they manufacture is excellent, in fact, I’m wearing one right now, its oversized wash tee, I truly recommend working with HongyuApparel and I’m very pleased.

Jake Australia

hey everyone, so I work with HongyuApparel, I’ve been working with them for quite a few months now, they’ve been amazing at making really good samples, and we are about to go into production.

I was really struggling on trying to figure out whether I wanted to make this video or not, and the reason for that is, I feel like they are my secret weapon, they’ve just done an amazing job, and they really are a good team to work with!!

Cora-LUVHER BOY United States

i’m Cora Sanfilippo, i work with HongyuApparel, this is the sample that I received, the quality of it is amazing, its super thick its super soft, its amazing quality, we also did puffy screen print on the back, and I was incredibly impressed

they are super good at making any changes that u need. and answering super quickly, I love the quality and the fit and the color, they’ve been super great, showing every single option that you could possibly want in customizing it, so I am super grateful to be work with HongyuApparel!

Why Choose Hongyu


Hongyu Clothes Maker is the perfect solution for all your garment and clothing manufacturing needs. From sample development and bulk production to label printing, delivery of goods — the experts at this factory will take care every step along with you!

We offer wide range of products such as women’s dresses or men’s shirts, sportswear and swimwear — there are many styles available which means that whatever kind clothing design you required, we can easily made it.


We have a team of professionals who will turn your design into reality. With our expertise, you can be assured that each product meets the highest standards for quality and craftsmanship while still maintaining an affordable price point.


With more than 100 clothes makers, we can make any volume of orders, big or small. Our turnaround time is very short, which means that it will grow your business quicker!

We ship all over the world through DHL, FedEx, UPS etc., so you don’t have to worry about anything at hand – just relax while our team takes care of everything.


Bring your design to life with Hongyu’s professional service team. We will check the quality of all stitching, measurements and fabrics used in our products before they are shipped off for delivery so that you can be sure you’re getting the highest quality of products.


Start your own clothing line with 100 pieces per design to save money and pamper customers by giving them more options.

Buyer’s Guide

Bucket Hat Manufacturer: The Ultimate Guide for Fashion Brands

As a clothing brand, you know that accessories can be the difference between a good outfit and a great one. And what could be more versatile than a bucket hat? Bucket hats are perfect for bad hair days, summertime fun, and travel. But you need to find a bucket hat manufacturer that can meet your high standards for quality and style. Finding a bucket hat manufacturer is not as difficult as you might think. Many reputable companies specialize in manufacturing bucket hats. The key is to find a company that has a good reputation and that can produce high-quality hats. In this guide, we will provide you with all the information you need to find a bucket hat manufacturer that is right for your brand. We will also share some tips on how to choose the best bucket hat for your needs. Read on to learn more!

1. What Is a Bucket Hat?

Bucket hats are a type of hat that is flat on the top and has a bucket-like shape that extends down over the wearer’s ears. They are generally made from cotton, although some are also made from wool or polyester. Bucket hats are popular among both men and women and come in a variety of styles, including classic, country, and military.

2. A Quick History of the Bucket Hat

Bucket hats have been around for centuries, with the first recorded instance of them being worn by French soldiers in the 18th century. In the early 20th century, bucket hats became popular among fishermen and hunters as they protected them from the sun and rain.

In the 1960s, bucket hats became a symbol of counterculture when they were worn by hippies and protesters. Today, bucket hats are worn by people of all ages and from all walks of life.

3. Different Types of the Bucket Hats

Bucket hats come in different shapes and sizes, but all are designed to keep the head and face cool in the hottest weather. They can be made from a variety of materials, including cotton, linen, or straw. Here are some of the most popular types of bucket hats:

Classic Bucket Hats

These blank bucket hats have a wide, circular brim that extends down around the head. They are typically made from sturdy materials like denim or canvas.

Printed Bucket Hats

These bucket hats feature fun and trendy designs, often with logos or patterns. They are perfect for making a fashion statement on the beach or at a summer music festival.

Straw Bucket Hats

These bucket hats are made from straw or other natural materials. They are lightweight and breathable, making them ideal for hot weather.

Floppy Bucket Hats

These bucket hats have a softer, more relaxed look. They often have a wide brim that can be turned up or down, depending on the wearer’s preference.

Reversible Bucket Hats

These bucket hats can be worn two ways, with the brim up or down. They are a great option if you want to change up your look throughout the day.

4. Bucket Hat Fabric Options

If you’re going to start selling bucket hats, you’ll need to choose the right fabric. There are many different options on the market, but not all of them will be appropriate for your brand. Here are a few of the most popular fabrics used for bucket hats:


Cotton is a classic choice for bucket hats. It’s durable and breathable, making it a great choice for summertime wear.


Linen is another light and airy fabric that’s perfect for summer bucket hats. It’s slightly more expensive than cotton, but it’s worth the investment if you want a high-quality product.


Wool bucket hats are ideal for winter wear. They’re warm and comfortable, and they’ll keep your head protected from the cold.

No matter what kind of bucket hat you’re looking for, there’s a fabric out there that will suit your needs. Be sure to do your research before you make your final decision.

5. Pattern and Design Ideas for Bucket Hats

There are bucket hats out there for everyone, whether for a minimalist or for someone who loves to make a statement. And with so many different ways to style them, they’re the perfect accessory to take your outfit from ordinary to extraordinary. Here are some pattern and design ideas to get you started on your bucket hat business:

Camo Bucket Hats

One of the most popular bucket hat designs is camo. Camo bucket hats are perfect for those who love the outdoors and want to show their personality. They can be styled with a variety of different outfits, from jeans and a t-shirt to a sundress.

Solid Color Bucket Hats

Solid color bucket hats are perfect for those who want to make a statement. They can be brightly colored or more subdued, depending on your preference. They look great with both casual and dressy outfits and can add a pop of color to any outfit.

Printed Bucket Hats

For those who want to make a statement, printed bucket hats are the way to go. From floral prints to geometric patterns, there’s a bucket hat out there for everyone. They can be styled with a variety of different outfits, from jeans and a t-shirt to a sundress.

Bucket Hats with Designs

For those who want to add a personal touch to their bucket hat custom made, there are hats with designs available. From monograms to embroidery, there are a variety of ways to customize your bucket hat. This is the perfect option for those who want to create a one-of-a-kind bucket hat.

Now that you know some of the different bucket hat designs available, it’s time to start your bucket hat business. With so many different design options, there’s a bucket hat out there for everyone. So get started today and let your creativity run wild.

6. Bucket Hats vs. Sun Hats: What’s the Difference?

Bucket hats and sun hats are both types of the headwear that offer protection from the sun. However, there are some key differences between the two. Here is the breakdown:

Bucket Hats vs. Sun Hats
Bucket Hats Sun Hats
Usually made from cotton or other breathable materials Usually made from straw or other materials that are not as breathable
Have a brim that goes all the way around the hat Have a brim that goes all the way around the hat
Offer more protection from the sun since they cover more of the head Do not offer as much protection from the sun since they do not cover as much of the head
Can be styled in a variety of ways, from casual to dressy Are typically more casual in style

So, when deciding between a cotton bucket hat and a sun hat, it all comes down to personal preference. Make sure to consider the material, the level of sun protection, and the desired style before making your final decision.

7. How to Start a Bucket Hat Brand: The 6-Step Plan

Starting a bucket hat brand and bucket hat production can be a great way to get into the headwear market. Here is a 6 step plan to help you get started:

Step #1 Decide on the Type of Bucket Hats You Want to Sell

There are a variety of bucket hats available, from solid color bucket hats to bucket hats with designs. Choose the type of bucket hats you want to sell to decide on the right marketing strategy.

Step #2 Choose the Right Materials

The quality of your plain bucket hats will reflect on your brand. Make sure to choose materials that are high quality and durable.

Step #3 Create a Strong Brand Identity

Your brand identity is what will set you apart from other bucket hat brands. Make sure your branding is consistent and recognizable.

Step #4 Set Up an Online Shop

Make it easy for customers to purchase your bucket hats by setting up an online shop. This will also allow you to reach a larger audience.

Step #5 Advertise Your Bucket Hats

There are several ways to advertise your custom bucket hat, from online ads to print ads in magazines or newspapers. Choose the advertising methods that best fit your target market and budget.

Step #6 Offer Quality Customer Service

Make sure you provide quality customer service to keep customers coming back for more bucket hats. Offer fast shipping and returns, as well as helpful customer service representatives.

By following these steps, you will be on your way to starting a successful bucket hat brand. Just remember to focus on quality, branding, and customer service, and you will be sure to find success in the bucket hat industry.

8. How to Find a Bucket Hat Manufacturer for Your Business

When starting a bucket hat business, it’s important to find reputable bucket hat companies. Here are a few tips to help you find the right manufacturer for your business:

Do Your Research

Take the time to research to find the one that is the best fit for your business. Compare prices, materials, and quality before making a decision.

Ask for References

Ask the bucket hat suppliers for references from past clients. This will give you a better idea of the quality of their hats and their customer service.

Check Out Their Samples

Make sure to check out the samples of bucket hats from the manufacturer before making a decision. This will give you a good idea of the quality of their hats and the level of customization they offer.

Read Reviews

Read reviews from past clients to get an idea of the quality of work from the bucket hat manufacturer. This will help you make an informed decision about whether or not to work with them.

Ask Questions

Don’t be afraid to ask questions about the manufacturing process and any other questions you have about the bucket hats from the manufacturer. This will help you make sure you are choosing the right manufacturer for your business.

By following these tips, you will be able to find a bucket hat manufacturer that is the right fit for your business. Just make sure to do your research and ask plenty of questions before making your final decision.

9. What to Consider When Looking for a Bucket Hat Manufacturer

Here are a few things to keep in mind when looking for a bucket hat manufacturer:


One of the most important things to consider when choosing a bucket hat manufacturer is the price. Make sure to compare prices from different manufacturers to find one that is within your budget.


It’s important to choose a custom clothing manufacturer that offers high-quality bucket hats. Make sure to ask for references from past clients and check out their samples to get an idea of the quality of their hats.


Some bucket hat manufacturers offer customization options, such as adding your company’s logo or changing the color of the hat. This can be a great way to personalize your hats and create a unique brand identity.


Make sure to research the reputation of the bucket hat manufacturer before making a decision. Read reviews from past clients and ask around to see what others think of their work.

Customer Service

It’s important to choose a manufacturer that offers excellent customer service. This will make it easy to get questions answered and resolve any issues that may arise.

By keeping these things in mind, you can be sure to find a bucket hat manufacturer that is the right fit for your business.

10. 4 Mistakes in Bucket Hat Industry and How to Avoid Them

It’s no secret that the bucket hat industry is booming. But with that comes a certain amount of risk. Here are 4 mistakes that fashion brands make when manufacturing bucket hats, and how to avoid them.

#1 Not Knowing Your Audience

The first mistake is not knowing your audience. It’s important to understand who you’re making the bucket hats for. Are they for men or women? What age group are they for? What lifestyle are they for? Once you know your target market, you can design and manufacture a hat that they’ll love.

#2 Not Doing Your Research

The second mistake is not doing your research. There are a lot of different bucket hat manufacturers out there, and it’s important to find the right one for you. Make sure you compare prices, turnaround times, and quality before making your decision.

#3 Not Paying Attention To Detail

The third mistake is not paying attention to detail. When you’re manufacturing a product, it’s important to pay attention to every little detail. Otherwise, you risk producing a subpar product. Make sure you inspect every hat before it goes out the door.

#4 Not Having A Backup Plan

The fourth and final mistake is not having a backup plan. Things can and do go wrong, so it’s important to have a Plan B in place. Whether it’s a different manufacturer or a different design, make sure you have a contingency plan in place in case something goes wrong.

Knowing these mistakes and avoiding them will help you save time, money, and headaches in the long run. So make sure you do your research and pay attention to detail, and you’ll be on your way to launching a successful bucket hat line.2

Dive Deeper Into Our Resources

Looking for more diverse product options? Browse through our handpicked selections:
For some insightful reads, we’ve curated a list of recommended articles just for you:

Still haven’t found what you’re looking for? Don’t hesitate to contact us. We’re available around the clock to assist you.


Bucket hats are a popular fashion accessory, and manufacturing them can be a great way to start your own fashion brand. But it’s important to do your research and choose a reputable manufacturer. By following this guide, you can be sure to find a bucket hat manufacturer that is the right fit for you and your business.

Not sure how to get started? Contact us at Hongyu Apparel. We offer a wide range of customization options and can work with you to create a hat that is perfect for your brand. So don’t wait, contact us today to get started!

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