Polyester T-Shirt Manufacturer

Unique. Unapologetic. Hongyu Apparel. Manufacturing your own custom polyester t-shirts allows you full control over all these various variables and allows you to have a custom shirt profile that is all your own. And because there are so many subtle details to consider, it’s always best to work with a custom polyester t-shirt manufacturer who can help you make your vision a reality.

Quick Access

Custom Product Series

Custom Polyester T-Shirt Manufacturer Make Your Brand Stand Out

  • We Are a ONE-STOP Shop: This means that all processes are finished under one roof. You only have to concentrate on design and marketing, while we take care of the rest.
  • Wide variety of styles available: We have hundreds of fabrics and patterns to choose from, ranging from both classic and modern styles.
  • Customize your size: Choose the size specifically for each body type instead of a usual sizes offered by retailers.
  • Low MOQ: We offer small MOQ 100 pieces for blank t shirts, and allow for mixing colors and sizes. We can also flexibility to customize your logo on the product.

How We Make It


Project Planning

Send your tech pack or pic of the design you want. We will assist you in verifying your materials and fitting details. The advice about sample fee, MOQ and estimate bulk price.

Sourcing Materials

We work with local suppliers to acquire high-quality materials and assure that we stay below your specified price points. Lead times may be significantly shortened by choosing in-stock products.

Pattern Making

Work with our expert pattern makers to achieve the features and fit of each style. Patterns are essentially the blueprint for all clothing items.

Sample Making

Our skilled sample makers hand cut and sew your garments with detail and precision. By creating samples of your clothing, we're able to test the fit and functionality before mass production.


You'll have a fitting on the samples so we can know what alterations are needed for your next batch of samples. Thanks to the rich industry experience of our service team, we are confident to finish all revisions within only 1-2 rounds, while other traditional manufacturers may need 5+ rounds to achieve that.


With your sample approved, we can begin pre-production. Placing your purchase order will initiate your first production run.

Fabric Option

Didn't find the fabric options you want? Dont hesitate to contact us.


Would like to know all techniques we are capable of? Contact us for more details.

Only True Feedback Counts

Pedro Spain

hello everyone, I’m Pedro from Spain, I’ve been working with Hongyu just for a couple of months, and I’ve bought all of the tees and hoodies, I must say they are amazing, I love them their client treatment is amazing, and kiki is so nice, they treat u very well, and the quality of the product they manufacture is excellent, in fact, I’m wearing one right now, its oversized wash tee, I truly recommend working with HongyuApparel and I’m very pleased.

Jake Australia

hey everyone, so I work with HongyuApparel, I’ve been working with them for quite a few months now, they’ve been amazing at making really good samples, and we are about to go into production.

I was really struggling on trying to figure out whether I wanted to make this video or not, and the reason for that is, I feel like they are my secret weapon, they’ve just done an amazing job, and they really are a good team to work with!!

Cora-LUVHER BOY United States

i’m Cora Sanfilippo, i work with HongyuApparel, this is the sample that I received, the quality of it is amazing, its super thick its super soft, its amazing quality, we also did puffy screen print on the back, and I was incredibly impressed

they are super good at making any changes that u need. and answering super quickly, I love the quality and the fit and the color, they’ve been super great, showing every single option that you could possibly want in customizing it, so I am super grateful to be work with HongyuApparel!

Why Choose Hongyu


Hongyu Clothes Maker is the perfect solution for all your garment and clothing manufacturing needs. From sample development and bulk production to label printing, delivery of goods — the experts at this factory will take care every step along with you!

We offer wide range of products such as women’s dresses or men’s shirts, sportswear and swimwear — there are many styles available which means that whatever kind clothing design you required, we can easily made it.


We have a team of professionals who will turn your design into reality. With our expertise, you can be assured that each product meets the highest standards for quality and craftsmanship while still maintaining an affordable price point.


With more than 100 clothes makers, we can make any volume of orders, big or small. Our turnaround time is very short, which means that it will grow your business quicker!

We ship all over the world through DHL, FedEx, UPS etc., so you don’t have to worry about anything at hand – just relax while our team takes care of everything.


Bring your design to life with Hongyu’s professional service team. We will check the quality of all stitching, measurements and fabrics used in our products before they are shipped off for delivery so that you can be sure you’re getting the highest quality of products.


Start your own clothing line with 100 pieces per design to save money and pamper customers by giving them more options.

Buyer’s Guide

Polyester T-Shirt Manufacturer: The Definitive Guide for Start-Up Brands

When you're starting a brand, one of the most important decisions you'll make is what kind of products to sell. But if you're new to the game, it can be tough to know where to start. Polyester fabric is a popular choice for apparel brands because it's affordable and versatile. A polyester t shirt manufacturer can help you create a wide range of products, from basic tees to more complex garments. In this guide, we'll walk you through everything you need to know about polyester fabric, including the types and benefits of this fabric, the possible costs you need to expect when starting a clothing line, as well as some mistakes you should avoid along the way. So, keep reading to learn more!

1. What Is Polyester Fabric?

Polyester fabric is a synthetic fiber made from polyethylene terephthalate (PET). It is a durable, moisture-wicking fabric often used in activewear, sportswear, and uniforms. It has many qualities that make it a popular fabric choice for clothing. It also holds its shape well, resists wrinkling and shrinking, and dries quickly.

Although, polyester is a non-absorbent fabric, which means it won’t wick away moisture from your skin the way natural fibers like cotton and wool do. This can make polyester clothing feel less breathable and cause you to sweat even more.

Polyester fabrics are often used in garments such as shirts, skirts, and dresses. They are also popular for use in upholstery, blankets, and carpeting.

2. Common Uses of Polyester Fabric

Polyester is often used in blends with other natural or synthetic fibers, such as cotton or spandex. This makes it ideal for use in a wide range of applications, including:


Polyester is often used in clothing, particularly activewear and sportswear. It is lightweight, breathable, and quick-drying, making it a good choice for workout or travel clothes.

Home Furnishings

Polyester is used in many home furnishings, including upholstery, curtains, and carpeting. It is durable and easy to care for, making it a popular choice for busy households.

Industrial Applications

Polyester is also used in a variety of industrial applications, such as tire cords, conveyor belts, and webbing. It is strong and resistant to heat, making it ideal for use in these demanding environments.

3. The Advantages of Polyester Fabric

Polyester is a synthetic fabric that offers several advantages over natural fabrics. These include:


Polyester is more resilient than these natural fibers, meaning it will hold its shape and colors better over time. It is also more resistant to stains and wrinkles, and it dries quickly. Polyester is also less likely to shrink or stretch when wet, making it an ideal choice for activewear and swimwear.


Polyester is also a very durable fabric, able to withstand a lot of wear and tear. This makes polyester shirts ideal for everyday wear, as well as for more active pursuits such as hiking or running.

Easy Care

Polyester is easy to care for, requiring little more than washing in cool water and tumble drying on a low setting. Polyester shirts can also be ironed on a low heat setting, making them easy to care for and keep looking their best.


Since polyester is a synthetic fiber, it is generally less expensive than natural fibers. This makes polyester shirts an affordable option for those on a budget.

4. Different Types of Polyester Fabric

There are six different types of polyester fabric, each with its own unique properties.

Polyester Fiberfill

Polyester fiberfill is often used in winter clothing and sleeping bags because it is lightweight and has a high warmth-to-weight ratio. It’s also popular in stuffed toys because it holds its shape well.

Satin Polyester

Satin polyester is a smooth, glossy fabric that is often used in eveningwear and bridal gowns. It has a silky feel and is very strong.


Microfiber polyester is a very fine, lightweight fabric that is used in sports clothing and activewear because it wicks moisture away from the body. It is also used as a cleaning cloth because it picks up dirt and dust easily.

Pique Polyester

Pique polyester is a textured fabric with a raised surface. It is commonly used in sportswear and uniforms.

Ripstop Polyester

Ripstop polyester is a strong, durable fabric that is often used in outdoor clothing and gear. It is resistant to tearing and ripping.


Taffeta polyester has a crisp, slippery texture and a lustrous sheen. It is often used in linings and formal wear.

5. Polyester vs Cotton vs Blends: What’s the Difference?

There are a variety of fabrics available on the market today, each with its advantages and disadvantages. Two of the most popular choices are polyester and cotton. Both fabrics are strong and durable, but they have very different properties.

Polyester is a synthetic fabric that is made from petroleum products. It is wrinkle resistant and doesn’t shrink or stretch, making it a good choice for clothing that needs to keep its shape. Cotton is a natural fabric that is made from the cotton plant. It breathes well and is comfortable to wear, but it wrinkles easily and shrinks when it’s washed.

Blends are fabrics that are made from a mixture of natural and synthetic fibers. They typically have the best properties of both fabrics, but they can be more expensive than either polyester or cotton.

6. Start Your Own Polyester Clothing Business in 5 Steps

If you are interested in starting your own polyester clothing business, here are a few steps to get you started:

Step#1 Choose Your Niche

What kind of polyester clothing do you want to sell? There are many different types of polyester fabrics and each has its unique properties. Do some research to find out which type of polyester would be best suited for the type of clothing you want to sell.

Step#2 Find a Manufacturing Partner

Once you have chosen your niche, it’s time to find a private label clothing manufacturers for polyester t shirt that can help you bring your vision to life. There are many different t-shirt manufacturers out there, so it’s important to do your research to find one that is reputable and has experience working with start-up brands.

One clothing manufacturer you may check out for startups is Hongyu Apparel. We have over 20 years of experience in the clothing manufacturing industry and have worked with many start-up brands with different specialties. Contact us today to help you get started on your polyester clothing business.

Step#3 Develop Your Designs

After you have found a custom clothing manufacturer, it’s time to start developing your designs. If you already have some ideas for what you want your clothing to look like, great! If not, there are many resources available to help you come up with some design ideas.

Step#4 Create a Business Plan

Once you have your designs ready, it’s time to start putting together a business plan. This will help you map out everything from your manufacturing process to your marketing and sales strategy. Don’t forget to consider the budget as well so you can make sure your clothing business will be profitable.

Step#5 Launch Your Business

Now it’s time to launch your polyester clothing business! This is an exciting time, but it’s also important to make sure you have all your ducks in a row before you start selling.

Make sure your website is up and running, your manufacturing process is set up, and your marketing and sales strategy is in place. Once everything is ready to go, start promoting your polyester clothing business and watch it grow!

7. Possible Costs and Fees to Starting a Clothing Line

When starting a clothing line, there are various costs and fees you will need to account for. The most obvious cost is the actual cost of producing your garments. This will vary depending on the style, quantity, and material of your clothing. You will also need to factor in the cost of marketing and advertising your new line.

If you plan to sell your clothing online, you will also need to pay for website design and hosting, as well as payment processing fees. There are also various legal fees and permits you may need to pay when starting a business.

To give you an overview, here’s a rough estimate of the costs and fees you can expect when starting a clothing line:

Possible Costs and Fees to Starting a Clothing Line
Initial clothing production costs $500 to $5,000
Advertising and marketing $500 to $1,000
Website design and hosting $100 to $500
Payment processing fees 2.9% + $0.30 per transaction
Legal fees and permits $100 to $500 per year

Overall, the cost of starting a clothing line can be considerable, but it is important to remember that this is an investment in your business. By planning ahead and budgeting appropriately, you can create a successful and profitable clothing line.

8. Where to Find a Reliable Polyester T-Shirt Manufacturer

Finding a good polyester t-shirt manufacturer can be tough. It’s important to do your research and find an apparel manufacturer that you can trust. Here are some places to look for when finding a reliable polyester t-shirt manufacturer:


Alibaba is a great resource for finding suppliers. You can message the suppliers directly on the website or just get their contact details and give them a call. Make sure to check out the supplier’s reviews before you commit to working with them.

Google Search

Another great way to find polyester t-shirt manufacturers is to do a Google search. Try searching for “polyester t shirt factory” or “polyester t shirt suppliers”. This should bring up a list of potential suppliers that you can contact.

Fashion Shows

If you’re in the fashion industry, you may be able to find polyester t-shirt manufacturers by attending fashion shows. Many suppliers and fashion brand owners attend these shows to promote their products. This is a great way to network and find potential suppliers.

Personal Recommendations

If you know someone who has had a good experience with a polyester t-shirt manufacturer, then that’s a great place to start. Ask them for the contact details of the supplier so you can get in touch and discuss your needs.

9. What to Consider When Looking for a Manufacturer

Finding a polyester t-shirt manufacturer can be a daunting task. It’s important to do your homework and ask the right questions so you can make an informed decision. Here are the most important things to consider when looking for a polyester t-shirt manufacturer:

Production Capacity

The first thing you need to consider is the production capacity of the polyester t shirt factory. How many t-shirts can they produce in a week or month? Do they have the capacity to scale up production if your business grows?


Another important consideration is the location of the manufacturer. Polyester t-shirts are typically made in developing countries where labor is cheaper.

But that doesn’t mean you should automatically rule out manufacturers in other parts of the world. You’ll need to weigh the pros and cons of each option to determine what’s best for your business.


Of course, the cost is always a major consideration when choosing a polyester t-shirt manufacturer. You’ll need to get quotes from several polyester t shirt suppliers to get an idea of what’s fair market price.

But don’t make your decision solely on cost. Just because a manufacturer offers the lowest price doesn’t mean they’re the best option. You’ll need to consider all of the other factors on this list to make sure you’re getting a good deal.

Product Quality

The quality of the polyester t-shirts you receive from the manufacturer is obviously important. You’ll want to ask for samples before placing an order so you can see the quality for yourself.

And don’t just take the manufacturer’s word for it. Do some research online to see what other people are saying about the quality of their


Last but not least, you’ll want to consider the reputation of the polyester t-shirt manufacturer. Do they have a good track record? Are they known for their quality products and customer service? You can find out by reading online reviews or asking people in your network if they’ve heard of the manufacturer.

10. 6 Mistakes in Polyester Clothing Business That You Can Avoid

When it comes to polyester clothing or any type of clothing business, there are a few mistakes that businesses often make. Here are 6 mistakes to avoid in your polyester clothing business:

#1 Not Researching the Market

One of the biggest mistakes businesses make is not researching the market. They assume they know what customers want and develop a product without doing any market research. This is a huge mistake!

You need to understand your target market and what they’re looking for before you start developing a product. Otherwise, you risk developing a product that no one wants to buy.

#2 Not Diversifying Your Product Line

Do not develop one product and try to sell it to everyone. This is a recipe for disaster! You need to have a diverse product line so you can appeal to different types of customers. Otherwise, you’ll only be able to sell to a limited number of people.

#3 Not Pricing Your Products Competitively

Another mistake businesses make is not pricing their products competitively. They either price their products too high or too low.

If you price your products too high, you’ll lose potential customers to competitors. And if you price your products too low, you’ll make it difficult to make a profit. You need to find the right balance when pricing your products.

#4 Not Focusing on Quality

Customers want polyester clothing that is well-made and will last. If you don’t focus on quality, you’ll lose customers to competitors who do.

#5 Not Creating a Unique Brand

It’s important to create a unique brand for your polyester clothing business. Otherwise, you’ll have a hard time standing out from the competition. Your brand should reflect your company’s values and mission. Think about what makes your polyester clothing business unique and use that to develop your brand.

#6 Not Promoting Your Business

If you don’t promote your polyester clothing business, no one will know it exists! You need to do some marketing and advertising to let people know about your business and what you have to offer.

Dive Deeper Into Our Resources

Looking for more diverse product options? Browse through our handpicked selections:
For some insightful reads, we’ve curated a list of recommended articles just for you:

Still haven’t found what you’re looking for? Don’t hesitate to contact us. We’re available around the clock to assist you.


Launching a new clothing line can be daunting, but with the right planning and advice, it can be a successful venture. At Hongyu Apparel, we’ve been helping start-up brands just like yours bring their vision to life for over 20 years. We’re excited to share our knowledge and help you get your business off the ground.

Feature Article

Customize Any Type You Like. In Your Style.

Click or drag files to this area to upload. You can upload up to 10 files.

Get A Catalogue.

  • Before you go, grab your Product Catalogue and Price List!
  • We’ll email it straight to you in 24h.
Back to top