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Small Garment Factory

With Hongyu Apparel, you can create unique custom small garment  that will make your fashion label stand out among the rest. Your customers are sick of seeing the same thing everywhere they go; give them something new and different that they won’t be able to find anywhere else!

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Custom Product Series

Custom Small Garment Factory Make Your Brand Stand Out

  • We Are a ONE-STOP Shop: This means that all processes are finished under one roof. You only have to concentrate on design and marketing, while we take care of the rest.
  • Wide variety of styles available: We have hundreds of fabrics and patterns to choose from, ranging from both classic and modern styles.
  • Customize your size: Choose the size specifically for each body type instead of a usual sizes offered by retailers.
  • Low MOQ: Wholesalers can start with 50 pieces and mix designs, colors, and sizes as they wish, while customized brands usually have to start with 300 pieces per item per color.

How We Make It

01

Project Planning

Send your tech pack or pic of the design you want. We will assist you in verifying your materials and fitting details. The advice about sample fee, MOQ and estimate bulk price.
02

Sourcing Materials

We work with local suppliers to acquire high-quality materials and assure that we stay below your specified price points. Lead times may be significantly shortened by choosing in-stock products.
03

Pattern Making

Work with our expert pattern makers to achieve the features and fit of each style. Patterns are essentially the blueprint for all clothing items.
04

Sample Making

Our skilled sample makers hand cut and sew your garments with detail and precision. By creating samples of your clothing, we're able to test the fit and functionality before mass production.
05

Revisions

You'll have a fitting on the samples so we can know what alterations are needed for your next batch of samples. Thanks to the rich industry experience of our service team, we are confident to finish all revisions within only 1-2 rounds, while other traditional manufacturers may need 5+ rounds to achieve that.
06

Productions

With your sample approved, we can begin pre-production. Placing your purchase order will initiate your first production run.

Fabric Option

Didn't find the fabric options you want? Dont hesitate to contact us.

Technology

Would like to know all techniques we are capable of? Contact us for more details.

Only True Feedback Counts

Pedro Spain

hello everyone, I’m Pedro from Spain, I’ve been working with Hongyu just for a couple of months, and I’ve bought all of the tees and hoodies, I must say they are amazing, I love them their client treatment is amazing, and kiki is so nice, they treat u very well, and the quality of the product they manufacture is excellent, in fact, I’m wearing one right now, its oversized wash tee, I truly recommend working with HongyuApparel and I’m very pleased.

Jake Australia

hey everyone, so I work with HongyuApparel, I’ve been working with them for quite a few months now, they’ve been amazing at making really good samples, and we are about to go into production.

I was really struggling on trying to figure out whether I wanted to make this video or not, and the reason for that is, I feel like they are my secret weapon, they’ve just done an amazing job, and they really are a good team to work with!!

Cora-LUVHER BOY United States

i’m Cora Sanfilippo, i work with HongyuApparel, this is the sample that I received, the quality of it is amazing, its super thick its super soft, its amazing quality, we also did puffy screen print on the back, and I was incredibly impressed

they are super good at making any changes that u need. and answering super quickly, I love the quality and the fit and the color, they’ve been super great, showing every single option that you could possibly want in customizing it, so I am super grateful to be work with HongyuApparel!

Why Choose Hongyu

01ONE-STOP SOLUTION​

Hongyu Clothes Maker is the perfect solution for all your garment and clothing manufacturing needs. From sample development and bulk production to label printing, delivery of goods — the experts at this factory will take care every step along with you!

We offer wide range of products such as women’s dresses or men’s shirts, sportswear and swimwear — there are many styles available which means that whatever kind clothing design you required, we can easily made it.

02CUSTOM YOUR OWN UNIQUE DESIGN

We have a team of professionals who will turn your design into reality. With our expertise, you can be assured that each product meets the highest standards for quality and craftsmanship while still maintaining an affordable price point.

03QUICK TURNAROUND TIME

With more than 100 clothes makers, we can make any volume of orders, big or small. Our turnaround time is very short, which means that it will grow your business quicker!

We ship all over the world through DHL, FedEx, UPS etc., so you don’t have to worry about anything at hand – just relax while our team takes care of everything.

04ETHICALLY QUALITY CONTROL

Bring your design to life with Hongyu’s professional service team. We will check the quality of all stitching, measurements and fabrics used in our products before they are shipped off for delivery so that you can be sure you’re getting the highest quality of products.

05LOWER YOUR INVENTORY RISK

Start your own clothing line with 100 pieces per design to save money and pamper customers by giving them more options.

Buyer’s Guide

Small Garment Factory: The Definitive Guide for Fashion Brands

Are you a fashion brand looking for a manufacturer to produce your garments? With so many options available, it can be difficult to know where to start. One option you may be considering is working with a small garment factory. A small garment factory can offer many benefits over a large one, including more personalized service and a faster turnaround time. In this guide, we'll cover everything you need to know about small garment factories, from what to look for when choosing one to the costs associated with starting your own garment line. Read on to learn more!

1. A Brief Introduction to Garments Industry

The garment industry is a huge and ever-growing sector that covers the production of all types of clothing and accessories. It employs many people, both directly and indirectly, and it is a source of income for many countries. The industry can be divided into two main categories: garment manufacturing and textile manufacturing.

Garment manufacturing is the process of making clothes from cloth, while textile manufacturing is the process of making fabric from yarn. The global garment industry has been facing several challenges in recent years. One of the most pressing challenges is the rise of labor costs in developing countries where most garments are manufactured.

This has led to a shift in production away from these countries to other countries where labor costs are lower, such as Bangladesh, Cambodia, and Vietnam. As a result, there has been an increase in the number of small clothing manufacturers in these countries.

2. The History of the Garment Industry

The garment industry has a long and storied history, dating back to the early days of human civilization. Clothing has always been an important part of human culture, and the garment industry has played a central role in shaping the course of human history.

The modern garment industry can be traced back to the industrial revolution in the 18th century. At that time, mechanized production methods led to a dramatic increase in the output of clothing items. This led to a huge surge in demand for garments and propelled the garment industry into its modern form.

Since then, the garment industry has continued to grow and evolve, adapting to changing trends and technologies. Today, it is one of the most important sectors of the global economy, generating billions of dollars in revenue every year.

3. 6 Stages of Garment Manufacturing

The garment manufacturing process is a complex and multi-step process. The exact number of steps will vary depending on the specific garment and the company producing it, but there are generally six main stages. Each stage of the process requires expertise and careful attention to detail to ensure that the final product meets the highest standards.

Step#1 Planning

In the case of garment manufacturing, this includes creating sketches or designs of the garments, choosing fabrics and trims, and deciding on production methods.

Step#2 Sourcing

The next step is sourcing all of the materials that will be needed for production. This includes everything from the fabrics to the manufacturer that will be producing your garments.

Step#3 Pattern-Making

The next step is to create patterns for the garments. This is a critical step in the process, as the patterns will be used to cut and sew the fabric into the final garment. This will be done along with the help of your manufacturer to ensure that the pattern is correct and that the final garment will fit correctly.

Step#4 Sample-Making

The next step is to create a sample of the garment. This is important to do so that you can check the fit, style, and construction of the garment before it goes into production.

This stage also includes grading the pattern to create different sizes. Your garments should fit all human sizes, so it is important to grade the pattern accordingly.

Step#5 Revisions and Adjustments

After the sample is made, it is time for revisions and adjustments. This is the stage where you make changes to the pattern or design of the garment based on the feedback from the sample. Once all of the changes have been made, it is time to move on to production.

Step#6 Production

The final step in the garment manufacturing process is production. This is where the garments are cut and sewn according to the patterns and specifications that have been created. It is usually done by batch to keep costs down and ensure that all of the garments are identical.

Once production is complete, the garments are ready to be shipped out to your warehouse or fashion boutique.

4. Basic Requirements to Set Your Brand

Any business owner looking to set up their brand should be aware of the four basic requirements: mission statement, logo, tagline, and brand colors. Once these essentials are determined, you can begin to spread the word about your business through marketing and advertising initiatives.

Mission Statement

A small business’ mission statement should be a clear and concise description of what the company does or intends to do. The mission statement is often used as a rallying cry for employees, so it should be something that inspires them to work hard and represent the brand well.

Logo

A strong logo is one of the most important visual elements of any small business. It should be simple and easy to remember so that customers can easily identify your company. The logo should also be relevant to the products or services that you offer.

Tagline

A tagline is a short phrase that sums up the main objective of your small business. It should be catchy and memorable so that it can be used in advertising and marketing materials.

Brand Colors

The colors you choose for your small business should be reflective of the brand’s personality. For example, if you are selling environmentally-friendly products, you may want to use green in your branding. Brand colors can be used in all aspects of your business, from your website to your packaging.

5. The Process to Start Your Own Garment Line

So, you want to set up your brand? Congratulations! It’s a great time to be in business. The fashion industry is growing and there are more opportunities than ever to get involved. But where do you start?

There are a few key things you need to do before you can start selling your garments:

Step#1 Choose Your Niche

The first step to starting your garment line is to choose your niche. What kind of clothing do you want to sell? Who is your target market? Once you know what kind of garments you want to sell, you can start looking for a small garment factory that specializes in that type of clothing.

Step#2 Find a Small Garment Factory

The next step is to find clothing manufacturer company that can help you produce your garments. You’ll want to find a factory that has experience working with small businesses and that offers competitive pricing. You can get quotes from multiple small clothing manufacturing companies before you make your decision.

One manufacturer you may want to consider is Hongyu Apparel. With over 20 years of experience and expertise in clothing manufacturing, we can help you produce high-quality garments for your start-up brand.

We offer competitive pricing and can work with small businesses to create custom clothing solutions. Contact us today to know more about our services!

Step#3 Create Your Designs

Once you’ve found a small scale garment factory, it’s time to start creating your designs. If you’re not a designer yourself, you’ll need to hire one. Once you have your designs ready, you can send them to the factory for sample making.

Step#4 Get Samples Made

This is important because it allows you to see how your garments will look and feel once they’re produced. It also allows you to make any necessary changes to your designs before you start mass production.

The factory will send you a sample of each garment, along with a tech pack that includes all the information about the garment, such as size, fabric, color, etc.

Step#5 Place Your Order

Once you’re happy with the samples, you can place your order with the small clothing manufacturer. Be sure to specify the quantity, type of garments, and any other important details. Once your order is placed, the factory will start production.

Step#6 Promote Your Clothing Line

There are a variety of ways you can promote your business. You can start a website, build a social media following, or even open your own fashion boutique store. Whatever marketing strategy you choose, make sure you’re promoting your clothing line in a way that will reach your target market.

6. Costs Associated to Start Your Own Clothing Line

As with any business venture, there are always costs associated with getting started. When starting your clothing line, there are a few main cost areas you will need to consider. Below is a summary of these costs as well as the average price you can expect to pay for each:

Costs Associated to Start Your Own Clothing Line
Product Development Costs $500 to $5,000
Production Costs $2 to $20 per garment
Shipping Costs depending on the quantity being shipped and the distance it needs to travel
Labeling and Packaging Costs $0.25 to $1 per garment
Other Business Expenses few hundred dollars to several thousand dollars per month

Product Development Costs

This is the process of designing and prototyping your garments before they are sent to production. On average, you can expect to spend between $500 to $5,000 on product development costs.

Production Costs

These are the costs associated with actually manufacturing your garments. Production costs will vary depending on the type of garment you are producing, the materials used, the quantity being produced, and the country in which it is being produced. On average, production costs can range from $2 to $20 per garment.

Shipping Costs

After your garments have been produced, they will need to be shipped to you, unless you are manufacturing them in-house. Shipping costs will vary depending on the quantity being shipped and the distance it needs to travel. Typically, shipping from Asian countries like China costs less than shipping from other countries.

Labeling and Packaging Costs

Once your garments have arrived, you will need to label them and package them for sale. Labeling and packaging costs can range from $0.25 to $1 per garment.

Other Business Expenses

In addition to the costs directly associated with your clothing line, you will also need to consider other business expenses, such as the cost of setting up a website, marketing your products, and hiring employees.

These costs can range from a few hundred dollars to several thousand dollars per month. You may also want to factor in rental expenses, utility bills, as well as the cost of business permits and taxes.

7. How to Work With Small Garment Factory

When you are working with a mini garment factory, it’s important to keep the following five steps in mind:

Step#1 Define Your Needs up Front

Be clear about your design, quantities, timeline, and budget from the start. This will help the factory understand your expectations and give you a better chance of getting what you want.

Step#2 Communicate Frequently

Because they are smaller, small production clothing manufacturers may not have the same resources as their larger counterparts. This means that communication is key to keeping production on track. Set up weekly or bi-weekly check-ins to track progress and address any issues that come up.

Step#4 Be Flexible on Timelines and Quantities

While you should still have a firm idea of when you need your garments and how many you need, be prepared to be flexible on both counts.

Small scale clothing manufacturers may not be able to meet your original timeline, but they can often make up for it by being able to produce more garments per day than a large factory. Similarly, they may not be able to meet your desired quantity, but they can often produce a higher quality product than a mass-producing facility.

Step#4 Review Samples Carefully Before Production Begins

Once you’ve finalized your design, ask for samples from the factory so you can double-check that everything is correct before they begin production. This step is especially important if you’re working with a new or relatively unknown factory.

Step#5 Be Patient but Persistent

Working with small clothing factories can be challenging, but it can also be rewarding. Be patient when hiccups happen and remember that communication is key to keeping things on track. If you’re persistent and flexible, you’ll find that working with small factories can be a great way to get high-quality garments at a lower price point than working with larger companies.

8. 5 Tips to Choose the Perfect Garment Factory

If you’re in the process of setting up a new clothing line, one of the most important decisions you’ll make is choosing the right garment factory to partner with. There are a lot of factors to consider, but here are five of the most important:

#1 Location

You’ll want to choose a factory that’s conveniently located for both you and your target market. If your market is international, you might need to consider multiple factories in different regions.

#2 Capacity

Make sure the factory has enough capacity to handle your anticipated volume of orders. Otherwise, you could end up with long lead times and frustrated customers.

#3 Quality

You’ll want to partner with a factory that produces high-quality garments. But it’s also important to make sure that they have a good reputation for meeting delivery deadlines and following through on their commitments.

#4 Price

Of course, you’ll need to consider price when choosing a garment factory. But be sure to get quotes from several different factories before making your decision. Prices can vary widely, and it’s important to find a balance between cost and quality.

#5 Compatibility

Last but not least, it’s important to choose a factory that you feel like you can work well with. After all, you’ll be working closely together on a long-term basis, so you must be able to develop a good rapport.

Take your time and consider all of these factors carefully before choosing a garment factory to partner with. It’s an important decision that will have a big impact on the success of your business.

9. Common Mistakes to Avoid Before Launching Your Clothing Line

So, you’ve decided to launch your clothing line. Congratulations! But before you get too ahead of yourself, there are a few common mistakes that you’ll want to avoid if you want your business to be successful.

#1 Trying to Do Everything Yourself

While it’s important to be involved in the design process, it’s also important to delegate tasks and put together a team of experts that can help you with everything from manufacturing to marketing.

#2 Failing to Properly Research the Market

It’s not enough to simply come up with a few designs that you think are cool – you need to make sure that there is actual demand for the type of clothing that you’re planning on selling. This means taking the time to study trends and figuring out what your target customer is looking for.

#3 Neglecting the Importance of Branding

A third mistake is neglecting the importance of branding. In today’s competitive marketplace, it’s not enough to simply have great products, you need to make sure that your brand stands out from the crowd. This means having a unique visual identity and creating a strong social media presence.

#4 Underestimating the Costs

Finally, one other mistake that new clothing lines often make is underestimating the costs associated with launching and running a business. From fabric and production costs to marketing and website expenses, there are a lot of bills that need to be paid. So, make sure you have a solid financial plan in place before moving forward.

Avoiding these four mistakes will give you a much better chance of success as you launch your clothing line – so go forth and conquer the fashion world!

Dive Deeper Into Our Resources

Looking for more diverse product options? Browse through our handpicked selections:
For some insightful reads, we’ve curated a list of recommended articles just for you:

Still haven’t found what you’re looking for? Don’t hesitate to contact us. We’re available around the clock to assist you.

Conclusion

Starting a clothing line can be a very rewarding experience – but it’s not without its challenges. By understanding this guide, you can give yourself a better chance of success as you take the first steps on your journey to becoming a fashion brand!

If you are a fashion brand seeking a small garment factory to manufacture your clothing, Hongyu Apparel is the perfect partner. With over 20 years of experience in providing high-quality clothing products, we are equipped to meet your needs. Contact us today to learn more about our services and to get started on your garment line!

 

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